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Computer-on-Modules for AI based industrial vision systems Flexibility is trump
Vision and artificial intelligence (AI) are megatrends in automation, next to IIoT, Industry 4.0 and cyber-virtual factories. Embedded computer technologies for such systems have to meet increasingly complex demands. What's good enough today may be too little tomorrow – in terms of processor performance, cores, virtual machines or the number of onboard interfaces. With their high scalability, Computer-on-Modules can provide the necessary flexibility and, as convergent components, are even suitable for closed-loop engineering of automation systems.
That AI based vision is an industrial market with a dynamic future becomes obvious when looking at a megatrend in a sector that’s gaining considerable ground commercially: the camera technology market for autonomous robotic vehicles. At 140% , it is growing significantly stronger than the market for autonomous vehicles at around 40% . It is therefore safe to assume that more than three times as many cameras will be installed per vehicle than before. The number will be even higher if the costs per camera fall. However, what won’t decrease is the amount of image data to be processed. On the contrary, it will increase significantly as more cameras and higher resolutions also promise safer situational awareness. Besides subsystems for data preprocessing, embedded computing cores and their GPGPUs are being used more and more for image recognition. This trend also affects industrial autonomous vehicles, as well as collaborative or cooperative stationary robotics and all other industrial vision systems. Why? How the commercial sector influences industry According to Yole Développement, the camera technology market for industrial vision systems – with sales of 1.4 billion US dollar in 2023 – will be a good 50 percent larger than the camera technology market for autonomous robotic vehicles with sales of around 900 million US dollar. However, the strong growth from currently 5 million US dollar revenue for cameras in autonomous robotic vehicles will also affect the market for industrial vision systems, because AI is crucial for vehicles and experience gained here is, in basic technology terms, transferrable to industrial robotics. Both application areas, which together account for a large part of the entire machine vision market, will therefore develop very dynamically. Highly dynamic markets require embedded computer technologies with flexible scalability. This is often referred to as closed-loop engineering based on complementary hardware platforms. The goal is to implement ongoing optimizations in a closed loop, based on the large amount of big data generated by IIoT connected systems and analyzed in digital twins. Scalable performance for a dynamic environment Computer-on-Modules are a perfect basis for scaling the embedded computing core. They are standardized, come in various form factors such as COM Express, SMARC 2.0 and Qseven, and can support an extremely broad range of processors in different performance classes. COM Express leads the current high-end class of modules, which are offered with Intel Core and Xeon processors as well as AMD Ryzen and EPYC processors, and are scalable to the AMD G-Series or entry-level systems such as Intel Pentium, Celeron and Atom. SMARC 2.0 and Qseven cover the lower range of low-power embedded computing, with significantly smaller dimensions. Current configurations include Intel Atom and Celeron processors as well as the AMD G-Series up to the latest NXP i.MX 8 processors, which are available with as little as 3W TDP in normal operation. This class, in particular, was also developed for embedded computing in vehicles. Spoilt for choice congatec, for example, offers two brand new processors from the NXP i.MX 8 series on SMARC 2.0 and Qseven modules. While both clearly target the automotive sector, they are also great for a variety of industrial automation applications. The NXP i.MX 8 QuadMax natively supports 2 MIPI-CSI interfaces and, thanks to OpenVX (vision), also provides ideal conditions for vison applications, which can also use the graphics core for parallel processing thanks to Open CL support. The new i.MX 8X, on the other hand, targets particularly energy-efficient systems with a somewhat reduced feature set. Both versions are provided on SMARC 2.0 modules. Intel Atom, Celeron and Pentium processors are available on SMARC 2.0 as well. They can also be prepared for direct access to MIPI-CSI interfaces, as congatec’s first MIPI-CSI 2 Smart Camera Kit for vision systems at the edge of the IIoT shows. It is an application-ready kit for the evaluation and deployment of MIPI-CSI 2 based rugged smart camera analytics in harsh industrial, outdoor and automotive environments. Developers benefit from an instantly deployable, smart MIPI-CSI platform in an industrial grade design. Built with commercial, off-the-shelf available components, the new kit simplifies the development and shortens the time-to-market of smart camera analytics solutions for IIoT end devices. With SMARC 2.0, developers can therefore easily test which processor platform is better for them. Comprehensive services accelerate design-in and reduce costs However, all these Computer-on-Modules don’t only convince with their application-ready design. They are also complemented by numerous congatec add-on services that reduce the complexity of the integration while shortening the design-in time for the fastest time-to-market. The main pillars of congatec’s premium service include personal design-in support for each OEM implementation, and individually selectable next-level support from the Technical Solutions Center. This team of specialists covers all customer-specific demands – from requirement engineering support and boot loader configuration with extended operating system support to test, validation and debugging services. High quality and personal support to simplify the use of embedded computer technologies are further congatec service characteristics. Customers benefit from fast and efficient product design-in because ‘plug & play’ is more efficient and cost effective than ‘trial & error’. Author: Zeljko Loncaric is Marketing Engineer at congatec The market for autonomous robotic vehicles is growing rapidly and will also have an impact on industrial vision systems because of its embedded artificial intelligence. Spoilt for choice: Two MIPI-CSI interfaces, which are natively supported by the processor, can be implemented either with Intel® Atom® or NXP i.MX 8 based modules. Computer-on-Modules such as SMARC and Qseven are perfect for closed-loop engineering based on convergent computing cores because of their high, architecture-independent scalability. congatec AG www.congatec.com