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Application Notes |
What is the difference between Ethernet and Industrial Ethernet?
Industrial Ethernet systems must be more robust than office Ethernet.
This is a product release announcement by Analog Devices Inc.. The issuer is solely responsible for its content.
Ethernet and, specifically, Industrial Ethernet have recently become popular industry terms in the manufacturing world. While similar, they both offer different characteristics and benefits. This article will explore what Ethernet and Industrial Ethernet are and how they differ.
What is Ethernet?
Ethernet was first developed in the 1970s, and was later standardized as IEEE 802.3. Ethernet is the group of LAN (local area network) products covered by IEEE 802.3 – a group of Institute of Electrical and Electronics Engineers (IEEE) standards that define the physical layer and data link layer of a wired Ethernet media access control. These standards also describe the rules for configuring an Ethernet network and how the elements of the network work with one another.
Ethernet allows computers to connect over one network – without it, communication between devices in today’s modern world would not be possible. Ethernet is the global standard for a system of wires and cables to conjoin multiple computers, devices, machine, etc., over an organization’s single network so all the computers can communicate with one another. Ethernet began as a single cable, making it possible for multiple devices to be connected on one network. Now, an Ethernet network can be expanded to new devices as needed. Ethernet is now the most popular and the widely used network technology in the world.
When using Ethernet, streams of data are separated into shorter pieces, or frames – each containing specific information such as the source and destination of the data. Such data is necessary in order for the network to accept and send data as needed.
Other terminology of Ethernet technology includes:
How it works
Industrial Ethernet protocols like PROFINET and EtherCAT modify standard Ethernet in a way to ensure specific manufacturing data is not only correctly sent and received, but also sent and received on-time – when the data is needed to perform a specific operation. For example, a bottle-filling plant using Industrial Ethernet automation technology is able to send filling data over the network to ensure the bottles are being filled as intended. When a bottle is full, a “stop filling” command will be sent over the network, Real Time Automation reported.
Such a message would not be as crucial in an office setting, the source said. If a webpage is lost, a user just hits the refresh button. In the factory, however, a little problem could turn into a disaster – the company can’t take the time for someone to notice the error and manually press a button. The Industrial Ethernet automation network however can sense an error in the bottling process and automatically stop a process, preventing wasted time, product and money.
Other differences between Ethernet and Industrial Ethernet
Ethernet may be used in more offices than in industrial settings, Real Time Automation reported. Office Ethernet is designed for a “base level” of use, the source said, while Industrial Ethernet can be considered for multiple levels and applied to more heavy duty environments.
Industrial Ethernet is better suited to handle factory noise, factory process needs, harsher environments and is even able to respond better to data collisions at the plant floor.
Cables and connectors may also differ in Industrial Ethernet technology. For example, connectors used in an industrial setting will not be basic snap-in lock mechanisms, Real Time Automation reported. Due to the rougher environment, heavier lock mechanisms are needed. Sealed connectors are also often needed in heavy duty applications.
Cabling, too, can differ between commercial or office Ethernet and Industrial Ethernet. Light duty industry cables may have a higher quality of jacketing than regular Ethernet cables. And, as expected, the jacket around the heavy duty cables and the metal used also increases in quality to make them more durable.
Determinism is an important factor when defining Industrial Ethernet and separating it from Ethernet. Standard Ethernet is not deterministic on its own. But industrial environments require determinism – they need packets of data to be sent and received at specific times, and they need a guarantee that data will be delivered each and every time. This is because a loss of data or a delay of data between equipment in an industrial setting can end in disaster – like a major flaw in the production process, for instance. This real-time information transfer is often a major deciding factor for a company when it comes to choosing what type of Ethernet solution to deploy. Companies will need to assess their specific needs and determine what Ethernet solution is best for their organization.
© Analog Devices Inc.
When using Ethernet, streams of data are separated into shorter pieces, or frames – each containing specific information such as the source and destination of the data. Such data is necessary in order for the network to accept and send data as needed.
Other terminology of Ethernet technology includes:
- “Medium” - In modern Ethernet technology a medium is a twisted pair or fiber optic cabling that Ethernet devices connect to to provide a path for the data to travel on.
- “Segment” - A single shared medium.
- “Node” - Devices that attach to a segment.
How it works
Industrial Ethernet protocols like PROFINET and EtherCAT modify standard Ethernet in a way to ensure specific manufacturing data is not only correctly sent and received, but also sent and received on-time – when the data is needed to perform a specific operation. For example, a bottle-filling plant using Industrial Ethernet automation technology is able to send filling data over the network to ensure the bottles are being filled as intended. When a bottle is full, a “stop filling” command will be sent over the network, Real Time Automation reported.
Such a message would not be as crucial in an office setting, the source said. If a webpage is lost, a user just hits the refresh button. In the factory, however, a little problem could turn into a disaster – the company can’t take the time for someone to notice the error and manually press a button. The Industrial Ethernet automation network however can sense an error in the bottling process and automatically stop a process, preventing wasted time, product and money.
Other differences between Ethernet and Industrial Ethernet
Ethernet may be used in more offices than in industrial settings, Real Time Automation reported. Office Ethernet is designed for a “base level” of use, the source said, while Industrial Ethernet can be considered for multiple levels and applied to more heavy duty environments.
Industrial Ethernet is better suited to handle factory noise, factory process needs, harsher environments and is even able to respond better to data collisions at the plant floor.
Cables and connectors may also differ in Industrial Ethernet technology. For example, connectors used in an industrial setting will not be basic snap-in lock mechanisms, Real Time Automation reported. Due to the rougher environment, heavier lock mechanisms are needed. Sealed connectors are also often needed in heavy duty applications.
Cabling, too, can differ between commercial or office Ethernet and Industrial Ethernet. Light duty industry cables may have a higher quality of jacketing than regular Ethernet cables. And, as expected, the jacket around the heavy duty cables and the metal used also increases in quality to make them more durable.
Determinism is an important factor when defining Industrial Ethernet and separating it from Ethernet. Standard Ethernet is not deterministic on its own. But industrial environments require determinism – they need packets of data to be sent and received at specific times, and they need a guarantee that data will be delivered each and every time. This is because a loss of data or a delay of data between equipment in an industrial setting can end in disaster – like a major flaw in the production process, for instance. This real-time information transfer is often a major deciding factor for a company when it comes to choosing what type of Ethernet solution to deploy. Companies will need to assess their specific needs and determine what Ethernet solution is best for their organization.© Analog Devices Inc.
